Generator controller

Product overview

Generator control system: the control system of the input signals have start charging the battery, battery charged stop signal, mains failure (including voltage and frequency within the prescribed scope) signal, the unit start-up success signals, rated speed of unit, unit, unit low frequency and high speed signal, under voltage and over voltage signal of the unit, the unit of overload signals over temperature, cooling water, lubricating oil pressure too low signal, the system with short circuit signal, fault reset signal and stop signal, etc.Intelligent generator controller is built on the Internet of things technology is a new type generator controller, it USES a new type of cloud controller as the master control system.Using 32-bit microprocessor technology to realize automatic generating set the starting/stopping, various parameters precision measurement, alarm protection and "three remote" function.It can on the terminal equipment such as mobile phone or computer to realize remote monitoring and control, fault diagnosis, failure prevention, health examination, early operation data records, and other functions, is a good choice for some unmanned intelligent, automated demand situation, but also both reduce customer maintenance cost, enhancing the Ann was reliable.

The characteristics of the cloud controller

The remote monitoring and control

No matter anywhere in the world, as long as there is network, can use mobile phone or PC computer remote monitoring the operation of the generator set data, control the operation of generating set

In addition to basic information monitoring unit, but also can monitor the excitation voltage, electric adjustable output voltage, bearing temperature, winding temperature, etc.A more comprehensive monitoring for accurately check the health status of the unit

Mobile terminal remote monitoring

USES the camera embedded technology, can clearly see the cloud generator in remote site environment, avoid accidental operation risk events.

Generator running state of real-time dynamic data display, clear understanding of the current generator running state.

Generator running state of real-time dynamic data display, clear understanding of the current generator running state.

Real-time display various detailed data generator, to understand whether the parameters of the generator in the normal range.

Improve reliability - health monitoring unit

Health check report every Monday

Through powerful intelligent data fetching patent technology, grab the motor starting before and after the battery voltage, no-load voltage and speed for 10 seconds, excitation voltage, the electric adjustable output voltage, bearing temperature, etc, the automatic analysis of the data and generate a health check report every week, realize the health examination and early failure prevention, allows users to make maintenance, according to health guarantee the stable operation of the unit, prolong the life of generator set.

Quickly solve the problem of fault - black patent technology

Unit fails, the manufacturer directly through the cloud server for 18 seconds of black, technical personnel to analyze data, remote fault diagnosis, reduced for fault situation of communication between manufacturers and users, quick analysis the cause of the problem, solve the problem

The market value

A province again - to reduce the user cost

Save the unit inspection fee

Through self health examination, each unit can save at least 5000 yuan of above inspection fee each year.Don't need to please the teacher to do routine check.

Avoid excessive maintenance unit:

Need maintenance unit is in failure, through the fault diagnosis, do it "knows", avoid excessive maintenance.

Reduce the indirect economic loss

Unit failure, through the remote fault diagnosis, quickly solve the problem of fault, reduce the indirect economic loss caused by failure

Implementation secondary accessories sales - maintenance reminder

 through health examination, found that users early failure of the unit in time, to remind the user to do maintenance.It is recommended to use original parts, the realization of the secondary parts and service sales.

Through the part life cycle management, timely remind consumer to do maintenance.It is recommended to use original parts, the realization of the secondary parts and service sales.

Lowering the cost of after-sales service to improve after-sales service

 Decrease the cost of after-sales service:

Patent of remote fault diagnosis technology is adopted to avoid excessive travel services and the problem caused by user error operation or improper operation and business, and even can with the help of the user, directly remote solve some fault. 

Improve the quality of after-sales service

Unit failure, through the remote fault diagnosis, quickly find the cause of the problem, and inform the recent maintenance (maintenance workers to repair, fast and accurate fault solution.

At any time tracking after-sale - after-sales service process management

By mobile phone APP to provide after-sales service process management, the after-sales service process node and personnel management into the after-sales service management system, the real-time progress update, improve service quality, reduce the service cost

Unit maintenance

Diesel generating set is limited to the following maintenance methods:

For four leakage phenomenon, the surface of the unit, start, battery, oil and fuel, etc

Clean room environment improvement and replacement of a/on a regular basis

Every month for no-load, every six months to load commissioning maintenance, etc

Using real-time observation electric power monitoring quality parameters

The existing limitations maintenance means

Maintenance of existing load test is only to the back-end existing load testing of electrical equipment, there is a certain risk, and low power

To replace a/after overhaul without scientific basis

After major repair, replace a/there is no specific load to load commissioning, do not know whether can achieve expected purpose

No-load commissioning and small power load to produce large amounts of carbon

Diesel generator is a kind of independent power generation equipment, mainly to provide emergency power supply during blackout.In fact, the unit is in standby state, most of the time actually less chance to be put into use, give priority to with commissioning more at ordinary times, the lack of a perfect means of detection and maintenance.But the emergency standby power is indispensable.

First, the battery pack.Due to the standby power supply is not often put into use, the generator whether can normal boot, the key lies in the maintenance of the battery.The problems such as the battery pack, more common situation is that there are voltage and current, then start the motor could be heard inside the solenoid valve and voice, but with fixed axis.There are three reasons that lead to can't stop the problems of the battery pack

When commissioning with the method of stop for the battery, can lead to inadequate battery

Adopt mechanical oil pump by the belt transmission, under the rated speed of oil pump is very big, but battery power is insufficient, lead to stop the shut off valve spring leaf due to electromagnetic valve in the suction is not and cannot be shut out of the four oil hole jet fuel, can't stop

Domestic battery life for two years, usually without change on a regular basis

Second, start the solenoid valve.Generator at run time, the people come to the conclusion that "a see, two, three, four smell" a set of inspection methods.Start listening to, is a very important step.Original cummins generators in the United States, for example, just press the start button, after three seconds, you can start.Three seconds in the two "clicking" sound can be heard.Once you hear the second ring, start check electromagnetic valve is working correctly, if the electromagnetic coil burn out, generator cannot start, of course.

Third, diesel oil, lubricating oil.For a long period of static unit, the unit itself is with the oil of various materials, cooling water, diesel oil, air and other complex chemical and physical changes, which will be "bad" unit.Oil should be paid attention to this problem.For fire safety are usually put diesel fuel tank in a closed room, because of the atmosphere water vapor condensation occur because of the change of temperature, forming water attached to the tank wall, into the diesel, the diesel fuel moisture content exceeds bid, the diesel oil into diesel engine high pressure oil pump, will rust precision coupling --, plunger, serious damage to the unit.Generator of lubricating oil is a shelf life, long time storage, physical and chemical properties of lubricating oil change, cause the unit work lubrication condition deteriorates, easy to cause damage of generator parts.