Cloud generators are how to realize remote monitoring and control unit
Cloud generators are how to realize remote monitoring and control unit
The difference between the cloud generator set, and ordinary generators
Cloud generator
Cloud generators have been built on the Internet of things technology a new type of generator set, it can be on the terminal equipment such as mobile phone or computer to realize remote monitoring and control, fault diagnosis, failure prevention, health examination, early operation data records, and other functions, is a good choice for some unmanned intelligent, automated demand situation, but also both reduce customer maintenance cost, improve the reliability of the unit.Generating set is to use the new cloud controller as the master control system, the main control system of the past is different, can be unlimited network, no geographical boundaries, in any place and under the condition of generator can be connected to the cloud server and a user terminal.Cloud generators have been built on the Internet of things technology a new type of generator set, it can be on the terminal equipment such as mobile phone or computer to realize remote monitoring and control, fault diagnosis, failure prevention, health examination, early operation data records, and other functions, is a good choice for some unmanned intelligent, automated demand situation, but also both reduce customer maintenance cost, improve the reliability of the unit.Generating set is to use the new cloud controller as the master control system, the main control system of the past is different, can be unlimited network, no geographical boundaries, in any place and under the condition of generator can be connected to the cloud server and a user terminal.
Cloud generator can prevent the happening of the fault, the principle of which is through the cloud server built-in various fault model, timely find fault early phenomenon, send out alarm, let users can timely deal with the failure to prevent generating set.
Cloud generator can diagnose the cause of the problem, to avoid excessive maintenance undesirable businessman.The principle of which is through the main control system black box, capture and record the data of fault happened some time ago, can be accurate to record more than 60 per second data.
Cloud generator please every month for professional chefs to check service units, directly to a computer cloud services for health check, can inspect the unit at any time, even more than the average technical personnel and professional degrees, is a typical Internet application, the development trend of future equipment
Intelligent cloud generator is the core of electronic control system, unlike ordinary units, in addition to using the cloud controller as the master control system, also can use traditional controller + data collector (cat) of cloud structure as shown in figure: draw a connection diagram, which we in the 980 and the LOGo
Ordinary generating set
Can only achieve remote, to other technology is not mature and stable, easy to drop, the connection.And I can't do potential fault analysis for generating set, the early fault prevention.
3 innovation technology, leading the industry
First introduced the global cloud controller, in terms of cloud services, research and development strength more than foreign brands
Using LIXISE three different WIFI connection, unlimited Internet presence, unlimited geographic borders, any places and conditions can achieve data transmission and realization of remote fault diagnosis and fault early warning, early health check.
The first kind of connection mode: in the application environment itself with wi-fi networks, cloud controller directly connected to the WIFI network, WIFI network between generator and cloud servers to establish real-time communication pipeline, real-time remote monitoring and control.
The second mode of connection: no WIFI in the application environment, but has a mobile phone networks, via mobile phone share the WIFI, also realize real-time remote monitoring, but usually for more for health inspection and remote fault diagnosis
The third kind of mode of connection: no WIFI in the application environment, no mobile phones network, through the APP to save the cloud controller of 7 kinds of data (can run 24 hours to save half a year) to save to the handset, until the phone to have WIFI or Internet environment, and will save the data to the cloud server, realize the remote fault diagnosis and fault early warning, early health check
The black box patent technology
Principle: there is a small cache in our controller, designed to cache the latest data from tens of seconds, to monitor when a failure occurs, immediately will cache the data saved to the internal mass storage, at the same time also packaged these data to the cloud server, realize the black box recording function.When we use cell phones or PC terminal access these data to the server, you can like to play video reproduce all the data before failure for a period of time.At a speed of more than once per second high-speed data acquisition data of fault happened some time ago, really realize the remote fault diagnosis
Case study
Through LIXISE health cloud, diagnoses the fault cause of the failure of the starting unit
When generating set starting failure, need to remote check the various data in the process of starting, to determine the cause of the problem, in the past, this is impossible, because no way to check through back to the starting process, must be experienced technical personnel to the scene using a multimeter, and repeatedly starting measurement to get the data:
★Control the fuel output voltage is normal?
★What is the speed of the boot process?
★Does the battery without electricity in the process of start?
★How much is the oil pressure in the boot process?
★In the process of start generator frequency is how much?
★Programmable input port state in the process of start?
★The output of each output port in the process of start state?
Now you can LIXISE cat black box technique of cloud, collected fault happens every seconds instant data, and pass through the way of chart display as follows, for you to understand the changing process of related parameters:
★The battery voltage= 17.3 V
★Before starting the battery voltage= 25.2 V
★Electronic governor voltage= 0 V
★Fuel oil output=1(Logic 1 output)
★Start the output=1(Logic 1 output)
★Oil pressure=356
★Generator frequency=0(When starting the generator hasn't electricity)
Can be analyzed from the figure out: during the period of starting, the controller of normal fuel output speed also has 270-290 revolutions, oil pressure and at normal pressure, but why should start failure?Look at the output of the electronic governor, found that 0 v, show that no output voltage to open the fuel, eventually leading to failure starting.
Remote monitoring effect of cloud generator
Reduce the user cost
Don't have to ask professional personage to inspect the unit service per month, checkup directly by computer, you can check at any time, and professional degrees higher than the average technical personnel, is a typical Internet application, the development trend of future equipment
When the unit fails, through professional remote fault diagnosis and analysis of the cause of the problem, avoid is undesirable businessman excessive maintenance or incorrect maintenance unit
To improve the reliability of the unit
Unit for early fault diagnosis by computer, health examination, discover potential faults in time, ahead of time to maintain and improve the reliability of unit operation, reduce the operation of the risk of failure
To realize the remote monitoring
No matter anywhere in the world, as long as there is network, can use mobile phone or PC computer remote monitoring the operation of the generator set data and status, and control the operation of generating set.
High speed data fault scenarios
At a speed of more than once per second high-speed data acquisition data of fault happened some time ago, really realize the remote fault diagnosis.
